SMT Pick and Place Machine
Advanced PCBA Manufacturing

Precision PCB Assembly Services

Comprehensive Turnkey and Consignment solutions. High-speed SMT lines, precise BGA placement, and rigorous AOI/X-Ray inspection for mission-critical electronics.

Flexible Assembly Models

Tailored supply chain and assembly solutions to fit your engineering workflow.

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Full Turnkey

We handle everything. From PCB fabrication and component procurement (BOM sourcing) to final assembly and testing. Maximum convenience.

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Consignment

You supply all the components and the bare PCBs. We utilize our high-speed SMT lines to assemble, inspect, and ship the final boards back to you.

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Partial Turnkey

A hybrid approach. You provide the critical, proprietary, or hard-to-find ICs, and we source the remaining standard passives and fabricate the bare board.

PCBA Capabilities

Our facility is equipped with state-of-the-art Fuji and Yamaha pick-and-place machines, allowing us to assemble the most densely populated and complex boards with absolute precision.

  • Surface Mount Technology (SMT): High-speed, high-mix placement.
  • Through-Hole Technology (THT): Wave soldering and selective soldering.
  • BGA & Micro-BGA: Down to 0.2mm pitch with X-Ray verification.
  • Passive Components: Ultra-small 0402, 0201, and 01005 packages.
  • Double-Sided SMT: Complex multi-layer assemblies.
High Density Interconnect Assembly

The Assembly Workflow

1

DFM & BOM Check

Verifying component footprint matching.

2

Solder Paste

Automated stencil printing and SPI inspection.

3

Pick & Place

Robotic high-speed component mounting.

4

Reflow Soldering

Multi-zone thermal profiling.

5

AOI & QA

Optical inspection and secure packaging.

Global BOM Sourcing

We leverage global supply chains to source original, authentic components directly from authorized distributors (Digi-Key, Mouser, Arrow, TI). Our procurement engine automatically flags end-of-life (EOL) components and suggests certified crosses to prevent manufacturing delays.

Factory Equipment

Solder Paste Printers

Fully automatic vision alignment for precise stencil printing.

SMT Mounters

High-speed chip shooters capable of placing thousands of CPH.

Reflow Ovens

10-zone convection ovens for flawless thermal profiling and lead-free soldering.

Wave Soldering

Dual-wave systems for robust Through-Hole Component (THT) assembly.

PCB Inspection

Zero-Defect Quality Control

Every assembled board undergoes rigorous testing protocols to guarantee it meets IPC-A-610 Class 2 or Class 3 acceptability standards.

1

Automated Optical Inspection (AOI)

Scans for missing components, tombstoning, and solder bridges.

2

X-Ray Inspection (AXI)

Mandatory for all BGA, QFN, and leadless packages to verify hidden solder joint integrity.

3

Functional Testing (FCT)

Custom jigs and firmware flashing to verify real-world operational performance.

Trusted Across Industries

Automotive EV Medical Devices Consumer IoT Industrial Automation Telecommunications

Assembly FAQs

What files are required for a Turnkey Assembly quote?
We require standard Gerber files (RS-274X), NC Drill files, a comprehensive Bill of Materials (BOM) in Excel format, and Pick & Place (Centroid) data.
Do you handle components with DNI / DNP status?
Yes. Please clearly mark any Do Not Install (DNI) or Do Not Populate (DNP) components in your BOM, and our programming team will omit them during the Pick & Place phase.
What is the minimum order quantity (MOQ) for PCBA?
We support engineering teams with prototypes starting from as low as 5 units, all the way up to mass production runs of 10,000+ units.
Can you assemble Lead-Free / RoHS compliant boards?
Absolutely. Our standard process utilizes lead-free solder paste and complies entirely with RoHS directives. Leaded processing is also available for specific aerospace or military requirements.

Ready to Assemble?

Upload your BOM and Gerber files to the A7 Control Room for an instant DFM check and pricing.

Upload your gerber

Indian Delivery Partners

BLUE DART
DTDC
Trackon
delhivery
Mahaveer
NANDAN
ACPL Avinash Cargo
VRL Transport
Bus Service Available
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